Easy Lock System

We are Manufacturer, Supplier, Exporter, Dealer, Services Provider, of Easy Lock Systems from Satara, Maharashtra, India.

Easy Lock System

Looking to realize the full benefits of lean manufacturing? Then you need the one system that puts it all together, so you can put it all together…and that's Easy lock. Easy lock is the industry's most popular quick-change, fixturing-flexible mounting system that can be configured to create lean-optimized solutions for your most demanding needs.
Quickly and Accurately Locate and Lock Fixture.
The Easy lock Mounting System is designed to speed the accurate locating and locking of fixture plates to subplates.

The system consists of three parts:

Locating Shank, sub plate and fixture plate. Using the Easy lock System is a simple process: Install a subplate on your machine table; add your fixture plate with locating liner bushings; then insert locating shanks through the liners and into the receiver bushings to provide accurate location. With rotation of 3 to 3 turns of the button screw in each of the locating shanks provides positive holding force. It is recommended that the use of the Easy lock Mounting System for locating and clamping of fixture plates be incorporated in a systematic process. All fixture plates should have two locating points positioned as far apart as possible.
The Easy lock Mounting System provides a method of quickly and accurately locating fixtures onto machine tables. Easy lock provides single minute exchange of fixtures. Fixtures can often be exchanged in less than a minute and with position repeatability of ±0.02mm.
Fixtures can be exchanged between different machines when both are using the Easy lock System.

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Design Features

Pillar-Shaped Pull Clamps
Pull down the clamping screws mounted on the bottom of fixture plates.
Excellent Repeat Accuracy - 0.005 mm repeatability by dual surface contact
External fixture setup eliminates machine downtime.
Quick and Easy Clamping
Positioning and clamping in one operation Just turn knobs
Flexible Positioning
Flexible to fixtures in various sizes by changing the mounting position of modules.

Additional Features

Hook Type for Horizontal Machining Centers
Just lower the fixture for hanging on the clamping module.
Hook-shaped clamping screw secures onto open module body to provide quick, safe clamping.
Clamping screw remains on the module to prevent the fixture from falling before tightening.

Industries and Applications

CNC Machines

Stamping

Injection Moulding

Packaging Machines

Palletized Fixtures

Fabricating

EDM Machines

Assembly Machines and Robotics

Easy lock Pins are used in a variety of industries and applications. The following are few applications for Easy lock systems

Machine Maintenance

Maintenance work on machinery and equipment in factories and manufacturing facilities may require the removal of parts of the machinery. Easy lock Pins allow parts to be removed quickly without the need to loosen screws or bolts. This saves time and labour in maintenance work.

Inspection Equipment

Equipment and fixtures for testing and inspecting products and parts must securely hold the test object in place. However, test parts are often replaced at high frequency. Easy lock Pins are used to prevent the object from shifting and ensure accurate results.

Machining

In metalworking, woodworking, and other operations, the object to be machined must be held securely. The use of Easy lock Pins in the holder allows the machined part to be securely held in place. This minimizes movement and misalignment during machining, resulting in high-precision machining.

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Structure of Easy Lock System

Easy lock Pin materials steel or stainless steel. It consists of three main parts: the ball, the pin shank, and the locking button screw.

Ball - The ball is a spherical shaped component. They are inserted into the pin's mounting points to hold the pin in place. The diameter and shape of the ball is designed to match the pin's intended use and load.

Shank - The pin shank is a cylindrical part. It holds the ball and controls its removal and installation. The pin shank is designed to ensure that the ball fits in the hole and is also the part that manipulates the ball when securing the pin.

Button screw - The button screw is the part that controls the pin. It is attached at one end and serves to control and secure or release the ball. The button screw is operated by hand to move the ball, and the handle is often turned to secure the ball in the hole when the pin is attached.

Single Easy Locking System

Model Code	CD 1	CD 2	A	A 1	B	H	H 1	G	d (H7)	E	E 1	E 2	F	M	Wt. in Kg
EL D013 0200	160	200	220	240	200	35	15	13	20	70	110	150	20	M 10	13
EL D016 0200	200	340	340	320	250	38	16	16	30	80	140	200	32	M 12	24
EL D020 0200	250	340	340	400	310	47	20	20	40	110	180	250	40	M 16	45
EL D025 0200	300	420	410	500	380	50	20	25	50	120	210	300	50	M 20	75

Double Easy Locking System

Model Code	CD 1	CD 2	A	A 1	B	H	H 1	G	d (H7)	E	E 1	E 2	F	M	Wt. in Kg
EL D013 0300	160	200	460	240	440	35	15	13	20	70	110	150	20	M 10	28
EL D016 0300	200	340	570	320	550	38	16	16	30	80	140	200	32	M 12	52
EL D020 0300	250	340	720	400	690	47	20	20	40	110	180	250	40	M 16	99
EL D025 0300	300	420	870	500	840	50	20	25	50	120	210	300	50	M 20	160

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Model Code	A	B	CD 1	H	H 1	H 2	C	d	D (H7)	E	M	Wt. in Kg
OM M008 0200	100	200	100	45	12	10	150	6.5	50	80	M 6	4
OM M011 0200	135	250	115	65	16	12	200	8.5	50	80	M 8	8
OM M016 0200	150	300	150	95	20	16	250	10.5	50	100	M 10	14
OM M021 0200	175	350	175	125	30	20	300	16.5	50	100	M 16	26